Cement Plant Wear Parts: from Quarry to Finish Grinding

Cement Plant Wear Parts: from Quarry to Finish Grinding from Columbia Steel Casting Co., Inc.

By: Columbia Steel Casting Co., Inc.  04/04/2014
Keywords: Steel Foundries, Metal Casting, Sand Casting

Cement plants worldwide have increased efficiency and reduced downtime with wear-and heat-resistant parts from Columbia Steel. We manufacture castings in a variety of alloys used as wear parts in kilns, coolers, breakers, grinding mills, roller mills, SAG mills and much more. Kiln and Cooler Parts -- We offer advanced design Kiln Nose Rings and Cooler Grates in range of heat resistant alloys.

Clinker Drag Chain -- Columbia Drag Chain with Xtend ProcessĀ® high carbide surfacing offers significantly longer wear life.

Clinker Breaker Parts -- A good selection of clinker breaker hammers, grizzly bars and rotor spools are available.

Roller Mill replacement parts -- Columbia grinding zone parts for popular Roller Mills give excellent fit, smooth operation and long life.

Shell Liners -- We offer many choices in design and alloys for all popular mills, ranging from traditional wave styles to step liners, classifying liners and SAG mill liners.

End Liners and Grates -- We design and produce end liners for long, trouble-free service life. Our grates are made of our special H79 high-strength steel which is tougher and harder than commonly used chrome-moly steels. Our grates made of H79 experience very little slot peening so mill throughput is not compromised.

Trunnion Liners -- Not many foundries are capable of making trunnion liners. Columbia Steel is well suited for producing trunnion liners of any size and accurately machining them in our 70,000 square foot machine shop.

Design and material improvements

Our Product Engineers are in the field, visiting cement plants and listening to customers' needs and ideas for improving wear part service life. Possible improvements may include optimizing wear metal thickness and profiles, alloy selections, designs, attachment systems for easier change-out, and Xtend Process overlays on localized wear areas.

Full range of alloys

The demands of cement manufacturing are well served by Columbia Steel's many alloy options. These include heat resistant steels, high chromium alloys, chromium molybdenum steels, high strength steels, manganese steels, and our Xtend Process fully bonded high carbide facing.

Proven quality, made in the USA

We've built our reputation on guaranteed proper fit, performance and customer satisfaction.

Keywords: Alloy Castings, cement plant wear parts, chrome iron parts, clinker drag chain, Conveyor Chain, Elevator Buckets, grinding tires, Heat Resistant Castings, Industrial Wear Parts, kiln nose rings, Kiln Parts, Metal Casting, roller tires, Sand Casting, Sand Castings, Stainless Steel Castings, Steel Casting, Steel Castings, Steel Foundries,

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